Independent Enzyme
Production for Bioethanol
in India
Enable independent, on-site enzyme production in India that helps reduce logistics complexity while supporting biochemical processing based on biomass residue characteristics and operating conditions.
As bioethanol production from biomass residue grows in India, enzyme supply plays a larger role in plant operations. Traditional models rely on off-site production and transport, adding coordination requirements. On-site enzyme production enables enzymes to be produced within the facility.
What Is On-Site Enzyme Production?
In conventional enzyme supply models, enzymes are produced at external facilities, then transported, stored, and applied during processing. On-site enzyme production takes a different approach by enabling enzymes to be produced within the biorefinery and supplied directly to the saccharification process, reducing the need for external handling and logistics.
Why Consider On-Site Enzyme Production?
Reducing Enzyme Costs for Biochemical Production
Traditional supply involves off-site production, transport, and storage, adding cost layers. Producing enzymes on-site can help reduce logistics and handling while supporting more direct use in biochemical processing.
Reducing Carbon Footprint in Residue Processing
In enzyme processing, transporting materials between facilities contributes to emissions. On-site production can help reduce transport-related emissions by enabling production and use within the same facility, supporting residue processing.
How Does It Work?
On-site enzyme production can be implemented in different ways, depending on how responsibilities are shared across design, equipment, and setup.
Turnkey Delivery for On-Site Enzyme Production
Kao offers a full turnkey approach to on-site enzyme production, working with engineering partners to support process design, equipment setup, and facility implementation. This enables industrial enzyme production within a complete, ready-to-operate system, with the setup process managed across key stages from planning through commissioning. The customer’s role is focused on operating the completed setup within their existing processing environment.
Tailored to Your Production
Other implementation approaches may also be considered depending on facility needs and internal capabilities in India. We work with customers to identify a suitable setup for their operations.
How Will This Scheme Work for You?
Example 1
A large-scale bioethanol producer processing agricultural residue such as rice straw or bagasse, with high throughput and continuous enzyme demand
Solution
On-site enzyme production may be implemented using a continuous supply approach, where enzymes are produced within the facility using enzyme-producing strains. Enzymes are then used alongside ongoing bioethanol operations. This setup can help reduce the need to coordinate frequent external deliveries and support alignment between enzyme availability and high-volume processing.
Example 2
A mid-scale bioethanol producer processing agricultural residue with variable production schedules and changing processing conditions
Solution
On-site enzyme production enables enzymes to be produced within the facility in line with actual production timing rather than fixed delivery schedules. This allows enzyme use to adjust alongside changes in production plans, particularly where feedstock conditions or output levels vary. It may also reduce the need for advance coordination of enzyme supply.
Example 3
A bioethanol facility processing locally sourced agricultural residue where enzyme supply logistics and transport coordination are less predictable
Solution
On-site enzyme production allows enzymes to be produced and used within the same facility, reducing the need for long-distance transport. This can help simplify coordination where logistics conditions vary or infrastructure access is limited. Enzymes are produced on-site, supporting more localized planning of bioethanol processing operations.
Example 4
A developing bioethanol operation working with biomass residue while advancing its process and preparing for larger-scale production
Solution
On-site enzyme production can be configured using periodic supply, with enzymes generated within the facility using enzyme-producing strains. These enzymes are applied in line with evolving process conditions. This setup supports adjustments during process development and scale-up without relying on fixed supply schedules.
See How It Could Work for You
Exploring Other Enzyme Options?
If on-site enzyme production isn’t the right fit right now, ready-made enzyme solutions are also available. CRESCENTISTM saccharification enzymes support biomass processing and can be used across different feedstocks and operational setups.
Our Global Presence
Kao operates globally across Asia, the Americas, and Europe, guided by sustainability and innovation. Its chemical business supports materials, energy, and bio-based production, contributing to advanced industrial and bio-based applications.
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Kao Corporation
(Chemical Business, Global)2-1-3 Bunka, Sumida-ku, Tokyo, Japan
1-4-1 Itachibori, Nishi-ku, Osaka, Japan -
Kao Chimigraf, S.L.
Carcassi, 6-8 PI. Can Jardi 08191-Rubi
Barcelona-Spain -
Kao-Quaker Co., Ltd.
2-1-3 Bunka, Sumida-ku, Tokyo, Japan
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Kao Singapore Private Ltd.
83 Clemenceau Avenue #16-08 UE Square, Singapore 239920
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Kao Industrial (Thailand) Co., Ltd.
O-NES Tower, 14th Floor, 6 Soi Sukhumvit 6, Klongtoey, Bangkok 10110, Thailand
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Pilipinas Kao, Inc.
7th Floor Tower One & Exchange Plaza, Ayala Triangle, Ayala Avenue, Makati City 1226, Philippines
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Kao Specialties Americas LLC
243 Woodbine Street, P.O. Box 2316, High Point, NC 27261, USA
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Kao Vietnam Co., Ltd.
Unit 10.1 & 10.2, Etown 2, 364 Cong Hoa Street, Ward 13, Tan Binh District, Ho Chi Minh City, Vietnam
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PT. Kao Indonesia Chemicals
Jl. Harapan Raya Lot LL-3B, KIIC Industrial Area, Karawang 41361, West Java, Indonesia
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Quimi-Kao, S.A. de C.V.
Km. 22.5 Carretera Guadalajara-El Salto,
45680 El Salto, Jalisco, Mexico -
PT. Kao Indonesia Chemicals
(Bekasi Office)Plaza Summarecon Bekasi, Level 5, Unit 501–506,
Jl. Bulevar Ahmad Yani Kav KA 001, Bekasi 17142, Indonesia -
Kao Chemicals GmbH
Kupferstrasse 1, D-46446 Emmerich, Germany
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Kao (Taiwan) Corporation
10F., No. 207, Section 3, Pei-Hsin Rd.,
Xindian District, New Taipei City 23143, Taiwan -
Kao Corporation, S.A.
Puig dels Tudons, 10
08210 Barberà del Vallès (Barcelona), Spain -
Kao Collins Inc.
1201 Edison Drive, Cincinnati, OH 45216, USA
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Kao Chemicals Europe, S.L.
Puig dels Tudons, 10
08210 Barberà del Vallès (Barcelona), Spain -
Kao Plasticizer (Malaysia) Sdn. Bhd.
Kao Oleochemical (Malaysia) Sdn. Bhd.
Fatty Chemical (Malaysia) Sdn. Bhd.2510 Lorong Perusahaan Satu, Prai Industrial Complex, 13600 Prai, Penang, Malaysia
About
Kao Global Chemicals Japan
Kao is a Japan-based company with a long history in chemicals and research development. Drawing on expertise across consumer and industrial fields, it develops enzyme and bio-based solutions that support sustainability and bio-based production.
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Awards and recognitions from global organizations reflecting our commitment to responsible and sustainable business practices.
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Ready to Improve Saccharification Performance for Your Specific Feedstock?
Kao offers on-site enzyme models for biomass processing and bioethanol production.
Get in touch to explore the most suitable approach for your operations.
