Kao-Quaker

Manpower saving

Manpower Saving

We use data to support stable operations, improve productivity and quality, and reduce costs.

Visualization of mixer operation status - Kao Monitoring System

Monitoring system smartphone screen

Remote management system utilizing IoT

  • Sand temperature, and resin and catalyst usage can be monitored in real time.
  • An alarm is activated when a problem occurs, enabling immediate response.
  • Being aware of mixer operation time enables efficient management of equipment maintenance.

Data is transmitted through a communication terminal attached to the catalyst supply controller to visualize operation status of the mixer.

Illustration of how the monitoring system works

Improved productivity and quality by analyzing recorded data

Examples of data analysis visible in monitoring systems

Early detection of trouble and alarm transmission (by email)

Figure showing sand temperature anomalies that can be seen in the monitoring system.

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